A new Client within the Snack food industry reviewed their production process, highlighting a considerable amount of wastage of raw product, leading to dwindling returns on yield.
Elmleigh was approached to design, manufacture and integrate this new system to reduce their overall loss. Due to the limited spacing available within their production line, the client had already purchased a spiral conveyor, yet was unsure of how to make full use of the OEM.
The Teams
The Solution
Solving this task was challenging because the conveyor had to be constructed to fit in a tight space under the existing conveyor system. The Mechanical Design team used the Faro Handheld scanner to map the space under the legacy system.
Another element that further complicated the works was that the client had already invested in a solution, a small conveyor to capture the scraps falling off the end of the legacy system, yet this proved ineffective. The team captured the measurements of this conveyor and integrated them into our system to ensure it was not wasted.
The conveyor system was designed to capture a wider range of scrap from the legacy system. Installing the new line below created a larger surface area to capture a larger quantity of raw product.
We fabricated two new conveyors, these included:
- Blue food-safe belts
- Manufactured using food-safe stainless steel
- Edge tracking for short, wide belts for minimal tracking and operator adjustment.
The system was crafted to have a quick-release interlocking system that enables operators to remove the system to clean it, as it is held in a constricted space. We didn’t need to weld the interlocking system down, as all elements of the system functioned as the anchors.
Find out how Elmleigh can help
Bespoke solutions are what Elmleigh excels in. We take each new challenge in our stride, delivering a unique solution and supporting our clients in any way we can.
If you find your process is inefficient, enquire now by filling out the form on our contact page. Alternatively, contact us on 01455 847045. We are open to all queries about our services and how we can help you.
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